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ITS » Non Degree » Teknik Kimia D3
Posted by dee@its.ac.id at 06/01/2012 10:10:29  •  3708 Views


PABRIK PUPUK ZA (AMONIUM SULFAT) DARI AMONIAK DAN ASAM SULFAT DENGAN PROSES NETRALISASI

ZA (AMMONIUM SULPHATE) FERTILIZER PLANT FROM AMMONIA AND SULFURIC ACID WITH NEUTRALIZATION PROCESS

Created by :
PERMATASARI, RENATA  ( 2308030013 )
RACHMATIKAWATI, FRISKA



SubjectPupuk
Alt. Subject Fertilizers
amonium sulfat fertilizer
KeywordPupuk Amonium Sulfat
Netralisasi

Description:

Pabrik pupuk ZA (amonium sulfat) didirikan untuk memenuhi kebutuhan konsumen akan pupuk ZA, baik di dalam maupun di luar negeri. Pabrik ini direncanakan berlokasi di Paciran, Lamongan, Jawa Timur dan beroperasi secara kontinyu selama 24 jam per hari dan 330 hari per tahun. Kapasitas produksi yang dihasilkan sebesar 340.000 kg/hari dan pembuatan pupuk ZA ini menggunakan proses netralisasi dengan teknologi De Nora. Proses produksi pupuk ZA terdiri dari 5 tahap. Tahap pertama adalah penguapan amoniak cair. Tahap kedua adalah pereaksian antara amoniak dan asam sulfat ( reaksi netralisasi) yang diikuti dengan pembentukan kristal amonium sulfat dalam saturator pada suhu 105oC dan tekanan atmosferis. Tahap ketiga adalah pemisahan kristal amonium sulfat dari larutan induknya dan pengayakan kristal sebesar 30 mesh. Tahap keempat adalah pengeringan kristal amonium sulfat pada suhu 110oC untuk mencapai kadar air 0,15%. Tahap yang terakhir adalah pengepakan produk pada ukuran komersial 25 kg. Untuk mencapai kapasitas produksi tersebut, digunakan bahan baku 88.677 kg/hari amoniak (NH3) dan 257.280 kg/hari asam sulfat (H2SO4) serta 342,57 kg/hari bahan penunjang anticaking (uresoft 150). Kebutuhan utilitas pada pabrik pupuk ZA (amonium sulfat) meliputi air sanitasi, air pendingin, air umpan boiler, dan air proses masing-masing sebesar 20,227 m3/hari, 441,93 m3/hari, 16,358 m3/hari dan 3,61 m3/hari.


Alt. Description

ZA (Ammonium Sulphate) fertilizer plant is build to fulfill requirement of consumer of fertilizer, either domestic and export. ZA fertilizer plant will be located in the area of Paciran, Lamongan district, East Java and will operated continuously for 24 hours / day and 330 days / year. The resulting ZA (amonium sulphate) fertilizer production capacity of 340,000 kg / day is made by neutralization process using De Nora technology. ZA fertilizer production process consists of five stages. The first stage is the evaporation of liquid ammonia. The second stage is the reaction between ammonia and sulfuric acid (neutralization reaction) followed by the formation of ammonium sulfate crystals in a saturator at 105oC and atmospheric pressure. The third stage is the separation of ammonium sulfate crystals from the solution of the mother liquor and sieving on 30 mesh. The fourth stage is the drying of ammonium sulfate crystals at 110oC to achieve a water content of 0.15%. The last stage is the packaging of products on the commercial size 25 kg. To achieve the capacity of production, raw materials used are 88.677 kg / day of ammonia (NH3) and 257.280 kg / day of sulphuric acid (H2SO4) and 342,57 kg / day of material support anticacking (uresoft 150). The plant needs of utilities consumption ,i.e sanitary water, cooling water, boiler feed water and process water, each of 20.227 m3/day, 441.93 m3/day, 16.358 m3/day and 3.61 m 3 / day .

Contributor:
  1. Prof. DR. Ir. Danawati Hari Prajitno, M.Pd
Date Create:27/07/2011
Type:Text
Format:pdf
Language:Indonesian
Identifier:ITS-NonDegree-3100011044966
Collection ID:3100011044966
Call Number:RSK 668.62 Per p


Source :
Non Degree of Chemical Engineering, RSK 668.62 Per p, 2011

Coverage :
ITS Community

Rights :
Copyright @2011 by ITS Library. This publication is protected by copyright and per obtained from the ITS Library prior to any prohibited reproduction, storage in a re transmission in any form or by any means, electronic, mechanical, photocopying, reco For information regarding permission(s), write to ITS Library


Publication URL :
http://digilib.its.ac.id/pabrik-pupuk-za-amonium-sulfat-dari-amoniak-dan-asam-sulfat-dengan-proses-netralisasi-17101.html




[ Free Download - Free for All ]

  1.  ITS-NonDegree-17101-2308030013-Cover_id.pdf - 54 KB
  2.  ITS-NonDegree-17101-2308030013-Cover_en.pdf - 55 KB
  3.  ITS-NonDegree-17101-2308030013-Approval_Sheet.pdf - 292 KB
  4.  ITS-NonDegree-17101-2308030013-Abstract_id.pdf - 194 KB
  5.  ITS-NonDegree-17101-2308030013-Abstract_en.pdf - 196 KB
  6.  ITS-NonDegree-17101-2308030013-Preface.pdf - 206 KB
  7.  ITS-NonDegree-17101-2308030013-Table_of_Content.pdf - 237 KB
  8.  ITS-NonDegree-17101-2308030013-Illustrations.pdf - 211 KB
  9.  ITS-NonDegree-17101-2308030013-Tables.pdf - 220 KB
  10.  ITS-NonDegree-17101-2308030013-Notations.pdf - 255 KB
  11.  ITS-NonDegree-17101-2308030013-Chapter1.pdf - 388 KB
  12.  ITS-NonDegree-17101-2308030013-Conclusion.pdf - 215 KB
  13.  ITS-NonDegree-17101-2308030013-Bibliography.pdf - 257 KB
  14.  ITS-NonDegree-17101-2308030013-Biography.pdf - 213 KB
  15.  ITS-NonDegree-17101-2308030013-Presentation.pdf - 1146 KB

[ FullText Content - Please, register first ]

  1. ITS-NonDegree-17101-2308030013-Chapter2.pdf - 600 KB
  2. ITS-NonDegree-17101-2308030013-Chapter3.pdf - 339 KB
  3. ITS-NonDegree-17101-2308030013-Chapter4.pdf - 309 KB
  4. ITS-NonDegree-17101-2308030013-Chapter5.pdf - 264 KB
  5. ITS-NonDegree-17101-2308030013-Chapter6.pdf - 499 KB
  6. ITS-NonDegree-17101-2308030013-Chapter7.pdf - 493 KB
  7. ITS-NonDegree-17101-2308030013-Chapter8.pdf - 241 KB
  8. ITS-NonDegree-17101-2308030013-Chapter9.pdf - 203 KB
  9. ITS-NonDegree-17101-2308030013-Enclosure.pdf - 1170 KB



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