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ITS » Paper and Presentation » Teknik Industri Posted by fandikaaqsa@its.ac.id at 04/03/2016 15:01:27 • 1665 Views
EVALUATION IMPROVEMENT SAFETY BEHAVIOR OF WORKERS WITH A BEHAVIOR-BASED SAFETY METHOD OF SMALL AND MEDIUM ENTERPRISES CASE STUDY SMALL MEDIUM ENTERPRISE OF UD AJI BATARA PERKASA MANDIRI NGINGAS SIDOARJO
Author : MUSTIKANINGRUM, BRESTI ALMA ( 2510100139 )
ABSTRAK
Usaha Kecil Menengah UKM merupakah salah satu usaha yang menyerap
60 persen angkatan kerja di Indonesia. UKM di Indonesia terdiri dari berbagai
jenis dan beragam risiko bahaya yang dapat ditimbulkan. UD Aji Batara Perkasa
Mandiri ABP merupakan salah satu UKM logam di Desa Ngingas Sidoarjo
yang memiliki tingkat risiko besar terhadap pekerjaan dan sering terjadi
kecelakaan kerja. Kebanyakan kecelakaan kerja yang dialami disebabkan faktor
unsafe behavior pekerja diantaranya ketidaktaatan penggunaan APD merokok di
area kerja dan lain-lain.
Dalam penelitian ini dilakukan evaluasi terhadap aspek safety yang ada pada
UKM dalam upaya perbaikan unsafe behavior dengan penerapan metode
Behavior-Based Safety pada UD ABP. Metode ini berguna untuk meningkatkan
nilai safety performance index dari pekerja UKM sebagai indikator behavior
pekerja. Langkah-langkah yang dilakukan antara lain menghitung error dengan
metode SHERPA untuk penentuan departemen amatan risk analysis untuk
identifikasi risiko bahaya departemen amatan selanjutnya mengidentifikasi unsafe
behavior amatan yang menjadi dasar untuk observasi kondisi eksisting dengan
Critical Behavior Checklist CBC. Dilakukan pula penyebaran kuesioner dan
wawancara kepada pihak terkait Root Cause Analysis untuk mengetahui akar
penyebab unsafe behavior yang kemudian menjadi input dari rekomendasi
perbaikan dan proses implementasi. Setelah proses implementasi dilakukan
evaluasi pasca implementasi dan pengujian nilai safety performance index
menggunakan uji statistik paired-t test.
Hasil dari penelitian ini adalah perubahan unsafe behavior pada departemen
coating berdasarkan proses implementasi yang dilakukan berupa pemberian safety
manual book kepada pekerja tetap penempelan tiga jenis poster dan pengadaan
APD. Proses implementasi dilakukan selama satu bulan dengan hasil terjadi
peningkatan nilai safety performance index sebesar 1183.
ABSTRACT
Small and medium enterprise SME is one of businesses which absorb 60
percent of labor force in Indonesia. SME operates in various forms. There are a
big number of risks are posed due to these varieties. UD Aji Batara Perkasa
Mandiri ABP is one of metal SMEs in Ngingas village Sidoarjo which has a
high level of risk and results in frequent work accidents. Most workplace
accidents are caused by worker unsafe behavior factor including disobedience of
APD smoking the work area and others.
This study evaluates the safety aspects that exist in SMEs in order to
improve unsafe behavior. The improvement would be done by the application of
Behavior-Based Safety method at UD ABP. This method is useful to improve the
safety performance index of SME workers as indicator of worker behavior. This
research was conducted with the SHERPA method for the determination of the
department observations based on errors. The risk analysis used for the
indentification of danger department observations. Then identifying unsafe
behavior observation is the basis for the observation of existing conditions with
Critical Behavior Checklist CBC. Also conducted questionnaries and interviews
to related parties. The Root Cause Analysis to determine the root causes of unsafe
behavior by which subsequently becomes the input of the recommendations for
improvement and implementation process. After the process of implementation
post-implementatiton evaluation and testing of the safety performance index value
before and after the test by using paired-t test statistic.
The result of this study indicates a need of behavior change at coating
department. A behavior changed done by providing a safety manual book to
permanent workers attatchment of three types of posters and procurement of
APD. The implementation process is carried out for a month and has resuted in
increase value of safety performance index by 1183.
Source Paper and Presentation of Industrial Engineering, RSI 620.86 Mus e, 2014
Coverage ITS Community
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