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ITS » Undergraduate Theses » Teknik Mesin
Posted by dee@its.ac.id at 21/05/2010 16:43:02  •  1442 Views


ANALISA PERFORMA SISTEM MANUFAKTUR PADA PROSES HARD SOLDERING SAXOPHONE KEY DI PT. YAMAHA MUSICAL PRODUCTS INDONESIA DENGAN METODE SIMULASI

Created by :
KARTIKA, DHANY  ( 2199100091 )



SubjectTeknik produksi
Alt. Subject Production engineering
Keywordsistem produksi
station
simulasi
eksperimen

Description:

PT. Yamaha Musical Products Indonesia (PT. YMPI), salah satu perusahaan manufaktur yang memproduksi alat musik (salah satunya adalah saxophone), ingin mengefisienkan sistem produksinya karena melihat kelebihan jumlah station. Terdapat kesulitan dalam menentukan jumlah station yang optimal, karena proses hard soldering saxophone key yang sangat kompleks. Untuk tujuan itu, maka pertama-tama hams dilakukan analisa terhadap performa sistem manufakturnya, yaitu pada aktivitas kerja tiap-tiap work station, untuk mengetahui tingkat utilitas, jumlah antrian, output, dan cycle time. Metode simulasi digunakan karena sistem produksi yang kompleks sehingga proses analisa subt didekati dengan analisa matematis serta dapat dilakukan eksperimen tanpa mengganggu proses produksi yang sedang berjalan. Simulasi yang dilakukan adalah simulasi proses produksi, sedangkan eksperimen dilakukan dengan merubah jumlah station pada tiap unit proses dan pendistribusian part yang dikerjakan di stationstation tersebut. Dari hasil eksperimen didapatkan jumlah station yang optimal pada tiap unit proses, yaitu proses cuci asam (1 st.), pengeringan (1 st.), flux boiling (1 st.), HPP (2 st.), pengecekan HSA (1 st.), pengecekan PHS (1 st.), pengesetan (1 st.), repair (1 st.), soldering burner (2 st.), dan soldering HF (8 st.).


Alt. Description

PT. Yamaha Musical Products Indonesia (PT. YMPI), one of the manufacturing company which produces band instruments (one of them is saxophone), wants to make its production system more efficient because seeing the excess of its stations. That is a difficulty in determining the optimal amount of its station, because of the complexity of hard soldering process of saxophone key. For that purpose, first we make a performance analysis of its manufacturing system, that is the work activity from each work station, to know its utility, number of waiting (queue), output, and cycle time. Simulation method is used because the production system is very complex so that the analysis system is too difficult if we use mathematical analysis. And also we can make some experiments without bothering the production process. In this case, the simulation study is a production process simulation, while the experiments are changing the amount of station and distribution of part on each station. The final result of experiments is the optimal amount of work station, there are acid pickling (1 st.), flux boiling (1 st.), hand press pressurelHPP (2 st.), pre heat solderingIPHS inspection (1 st.), hard soldering assemblylHSA inspection (1 st.), setting (1 st.), repairing (1 st.), soldering burner (2 st.), and soldering high frequency/HF (8 st.).

Contributor:
  1. Ir. Sudijono Kromodihardjo, MSc.,Ph.D
Date Create:21/05/2010
Type:Text
Format:pdf.
Language:Indonesian
Identifier:ITS-Undergraduate-3100005022556
Collection ID:3100005022556
Call Number:RSM 675 Kar a


Source :
Undergraduate Thesis, Mechanical Engineering, RSM 675 Kar a, 2005

Coverage :
ITS Community

Rights :
Copyright @2010 by ITS Library. This publication is protected by copyright and permission should be obtained from the ITS Library prior to any prohibited reproduction, storage in a retrievel system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or likewise. For information regarding permission(s), write to ITS Library


Publication URL :
http://digilib.its.ac.id/analisa-performa-sistem-manufaktur-pada-proses-hard-soldering-saxophone-key-di-pt-yamaha-musical-products-indonesia-dengan-metode-simulasi-10001.html




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  5.  ITS-Undergraduate-10001-2199100091-Preface.pdf - 55 KB
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  9.  ITS-Undergraduate-10001-2199100091-Chapter1.pdf - 105 KB
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