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ITS » Master Theses » Teknik Informatika - S2
Posted by aguss at 08/12/2008 06:43:55  •  28352 Views


PENINGKATAN KAPASITAS PRODUKSI PADA PABRIK PAKAN TERNAK DENGAN MENGGUNAKAN PRINSIP SYNCHRONOUS MANUFACTURING

PRODUCTION CAPACITY IMPROVEMENT AT POULTRY FOOD INDUSTRY USING SYNCHRONOUS MANUFACTURING PRINCIPLE

Created by :
BUDI CHRISTIANTO 



SubjectManajemen perindustrian
Keywordindustri pakan ternak
synchronous manufacturing
peningkatan kapasitas produksi

Description:

Sebagai salah satu makanan utama, permintaan pasar terhadap daging ayam terus meningkat. PT. Japfa Comfeed Indonesia unit Makassar, sebagai produsen pakan ternak ayam, berusaha untuk mengembangkan kapasitas produksinya dari sekitar 6000 ton/bulan menjadi 9.000 ton/bulan sesuai dengan permintaan pasar dengan cara memaksimalkan utilisasi setiap resource yang ada. Metoda peningkatan kapasitas produksi yang diacu dalam penelitian ini adalah penerapan prinsip synchoronous manufacturing dimana keseimbangan aliran dalam sistem produksi menjadi tujuan utama. Penelitian dimulai dengan analisis proses produksi, perhitungan kapasitas setiap tahapan produksi, serta perhitungan kapasitas pabrik saat ini. Pengumpulan data masa lalu dan pengamatan langsung selama proses produksi dilakukan untuk mendapatkan data yang akurat tentang pabrik ini. Selanjutnya dilakukan analisa untuk mencari bottleneck, mengembangkan kapasitas pada bagian tersebut, dan menghitung kembali kapasitas baru yang diperoleh. Hal ini dilakukan beberapa kali untuk mendapatkan kemungkinan pengembangan baru hingga mencapai target kapasitas yang diinginkan. Sampai saat ini telah didapatkan peningkatan kapasitas produksi dari sekitar 6000 ton/bulan menjadi 7500 ton/bulan. Hasil ini masih lebih rendah dari target 9000 ton/bulan karena konsentrasi perbaikan terbesar hanya pada proses mixer. Untuk dapat mencapai target 9000 ton/bulan maka disarankan untuk mencari bottleneck baru pada kapasitas 7500 ton/bulan dan mengembangkan kapasitas dari unit tersebut


Alt. Description

Considering that, chicken is taking the major percentage of meat consumption in Indonesia and still growing up, PT. Japfa Comfeed Indonesia unit Makassar, as poultry food producer want to increase its capacity from 6000 tons/month to become 10.000 tons/month by maximizing the production lines utilization with minimal labor addition. Synchronous manufacturing principle was applied as the methods to increase production capacity by balancing production flow through the factory. Collected previous data and detail observation data during production were used for production process analysis, calculation of production capacity for every production step, and the actual production capacity today. Then, bottleneck will be detected, and improved. This effort was iterated several times until the capacity target is achieved. As a result, the production capacity was increased from 6000 tons/month to 7500 tons/month today. It is suggested that the target of 9000 tons/month could be achieved by continuously searching and improving the other bottlenecks in the production line.

Contributor:
  1. Ir. Witantyo, M.Eng.Sc
Date Create:08/12/2008
Type:Text
Format:pdf
Language:Indonesian
Identifier:ITS-Master-3100008031079
Collection ID:3100008031079
Call Number:RTMT 658.5 Bud p


Source :
Master Thesis, Informatics Engineering, RTMT 658.5 Bud p, 2007

Coverage :
ITS Community

Rights :
Copyright @2007 by ITS Library. This publication is protected by copyright and permission should be obtained from the ITS Library prior to any prohibited reproduction, storage in a retrievel system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or likewise. For information regarding permission(s), write to ITS Library


Publication URL :
http://digilib.its.ac.id/peningkatan-kapasitas-produksi-padapabrik-pakan-ternak-denganmenggunakan-prinsip-synchronousmanufacturing-2751.html




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